Applications
K-Cut Mukade Ichijin :
Cutting-off thin steel sheet, corrugated sheet, small diameter pipe, small diameter round bar, and thin stainless steel sheet.
K-Cut Mukade Shogun :
Cutting-off structural steel, stainless steel, and small diameter round bar, etc.
・Zinc-coated steel :
A wide variety of steels for general structure (ceiling, wall).
・Carbon steel tube/pipe (water, gas).
・Stainless steel (round & square stainless pipe, round bar, and flat bar).
Features & Benefits
■K-Cut Mukade Ichijin :
1. Due to ultra-thin type (1.0mm – 1.7mm thick), this wheel can achieve excellent cutting results at high cutting speed.
2. By employing advanced bond system, this wheel offers less burn and burr free-cutting on cutting surfaces than conventional cutting-off wheels.
3. The wheel (1.6mm thick, 105mm diameter) realizes higher cutting speed than "Mukade Shogun" (2.5mm thick, 105mm diameter) and longer wheel life than "Mukade Ichigin" (1.0mm thick, 105mm diameter)
■K-Cut Mukade Shogun :
Employs zirconia abrasives and advanced bond system, this wheel offers excellent cutting ability and long wheel life.
Applications / Features & Benefits
【Applications】
K-Cut G type :
Cutting-off structural steel (angle, channel, and pipe, etc).
K-Cut S type :
Cutting-off gauge steel (pipe, tube, bar, etc) made from stainless steel, cast iron, and structural steel, etc.
【Features & Benefits】
■K-Cut G type :
This wheel is a standard cutting-off wheel designed for cutting a wide variety of structural steels.
■K-Cut S type :
By employing high performance abrasives and our own manufacturing method, this wheel is suited for cutting-off gauge or alloy steel.
Applications / Features & Benefits
【Applications】
Cutting-off structural steel (angle, channel, and pipe, etc).
【Features & Benefits】
■Employing ziroconia abrasives, this wheel offers great cutting ability with low pressure and long wheel life.
Applications
・Deburring, smoothing, and surface finishing weld seams of structural steel and stainless steel.
Features & Benefits
■Gold Tentomushi Touch ：
High performance SG (seeded gel-ceramic aluminum oxide) abrasives allow for superior cutting ability and longer wheel life than standard wheels, which contributes to higher productivity.
■Silver Tentomushi Touch ：
1. High performance SG (seeded gel-ceramic aluminum oxide) abrasives allow for excellent cutting ability and longer wheel life than standard wheels.
2. This wheel provides a wide range of grit size (36 to 120).
■Tentomushi Touch ：
・This wheel : is a standard flexible depressed center wheel, having optimal flexibility.
・offers good grinding performance and great surface finish.
■Tentomushi Touch Soft ：
1. This wheel is more flexible than standard flexible depressed center wheels, which contributes to controlling broad work surfaces on thin steel, so that this wheel offers good surface finishes.
2. By employing high performance abrasives, this wheel offers good cutting ability, which helps minimize burn marks on surfaces of stainless steel and structural steel.
Applications / Features & Benefits
【Applications】
・Deburring, smoothing, and surface finishing weld seams of structural steel and stainless steel.
【Features & Benefits】
■Powerful Tentomushi Z36 ：
A combination of "tapered shape" and "deep and wide groove" brings excellent grinding performance and keeps excellent cutting ability.
This wheel helps promote more efficient operations than ever before.
■Super Tentomushi ：
Due to higher flexibility than conventional depressed center wheels, this wheel readily conforms to work surface.
This wheel ：
・offers great grinding performance and good surface finish for a wide variety of steels (structural steel, and stainless steel, etc).
・is designed for no pad required, which helps make the operators easily set this wheel with a grinder.
Applications / Features & Benefits
【Applications】
・Deburring, smoothing, and surface finishing weld seams of structural steel and stainless steel.
【Features & Benefits】
■Perforated Tentomushi:
1. This wheel has advanced perforated design (Eight through-holes in the wheel).
2. This perforated design:
・provides a complete view into the grinding area while grinding, which helps promote high productivity.
・allows for more air flow in the grinding area, which contributes to a cooler cutting action.
■Perforated Tentomushi Tsuyoshi:
・This wheel has longer wheel life than "Perforated Tentomushi".
Applications
・Deburring cast iron and others.
・Smoothing weld seams of a wide variety of steels (structural steel, and stainless steel, etc).
Features & Benefits
■Super Zircon / Zircon ：
By employing zirconia abrasives, this wheel offers superior cutting ability and enhanced long wheel life.
■Zircon Ace ：
By employing zirconia abrasives, this wheel offers excellent cutting ability and long wheel life. This wheel is designed to more readily conform to work surfaces than "Super Zircon ", and “Zircon”.
Applications
・Deburring cast iron and others.
・Smoothing weld seams of a wide variety of steels (structural steel, and stainless steel, etc).
Features & Benefits
■A/WA ：
This wheel is a standard type depressed center wheel, having good grinding performance for structural steel.
■For Stainless Steel ：
By employing optimal abrasives, this depressed center wheel provides enhanced cutting ability for stainless steel.
Applications
・ For grinding unhardened steels, such as common steels, alloy steels, tool steels, and stainless steels
Features & Benefits
■ These segments are used for vertical surface grinding.
Abrasives : SG and 35A
Applications
・This brick is suitable for checking pressed automobile body surface before painting.
Features & Benefits
■ This brick realizes easily checking defect points on surfaces as compared with conventional brick.
This brick prevents cracking and chipping due to its flexibility even when dropping this brick on the floor during process, which ensures the long use of this brick.
The caramel type readily conforms to curved surfaces due to its flexibility.
Applications
・Bearing (inner ring & outer ring)
・Automobile parts
Features & Benefits
■ Simultaneous pursuit of grinding performance and environment
By employing abrasive, 80AA, and our advanced bond, V501, this eco-friendly internal grinding wheel offers equivalent or more grinding performance compared with sulfur treatment grinding wheels.
Applications
・For throughfeed centerless grinding
・For infeed centerless in form grinding
・For CBN centerless grinding
Features & Benefits
■ Long dressing interval
Improved dressing intervals are brought from good form holding by wear-resistant TZ abrasive and specific inner structure.
The wear amount of regulating wheel, TZ, was decreased by approx. 38% compared with conventional wheels.
■ Anti-slip
The special hard rubber contained in the bond prevents workpiece from slipping.
Applications (Vitrified)
・Bearing (inner ring & outer ring) / Roller
・Automobile parts
Features & Benefits
■ Due to our advanced bond system, this wheel can achieve high productivity and high durability with high accuracy (good roundness, surface finish, and cylindricity) in various centreless grinding.
Applications (Resin)
・Bearing (inner ring & outer ring) / Roller
・Steel rod
・Piston pin
・Engine valve
Features & Benefits
■ By employing rigid bond for centerless grinding, this wheel offers free cutting for specified infeed rate and high circularity and cylindricity for low rigid workpiece.
Applications
・Rubber roll grinding
・Resin roll grinding
・Vinyl chloride grinding
・Plastic grinding
Features & Benefits
■ Specific structure with large round pores
Due to large round pores, this wheel provides :
1) Great cool cutting ability, which prevents chips from melting
2) Less loading
3) Long dressing interval
As a result of this, this wheel is suitable for rubber roll and resin roll grinding.
■ Consistent grinding performance with minute scratches
By employing our strong bond, this wheel prevents falling abrasives, which contributes to consistent grinding performance with minute scratches.
In-house test
■Grinding conditions
・Grinding mode ： Wet surface traverse grinding
・Wheel specification ： 205 × 15 × 50.8 GC 120 D C VA-8
205 × 15 × 50.8 GC 120 DV Conventional wheel
・Workpiece material ： Nitrile rubber
・Wheel speed ： 30m/s
・Table speed ： 0.6m/s
・Cross speed ： 5mm/pass
・Infeed rate ： 0.030mm/pass
・Stock removal ： 1mm
・Dresser ： Prismatic dresser
・Coolant ： KURECUT NS201 (2%)
■Results
Surface roughness was improved by approx. 5% and MRR was improved by approx. 13% compared with conventional wheel.
Applications
・Grinding slabs, billets and blooms
Features & Benefits
■Due to free-cutting and durability, this wheel provides high metal removal rate and cost reduction.
Due to improved heat and impact resistance, this wheel is suitable for warm grinding.
Specially designed wheels considering heat influence are suitable for hot grinding.
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